Shandong Aoguan Machinery Equipment., Ltd.
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  • Fully Automatic Steel Wheel Rim Production Line
Fully Automatic Steel Wheel Rim Production Line

Steel wheel rim line for coiling, welding and forming

Fully Automatic Steel Wheel Rim Production LineFront View
Fully Automatic Steel Wheel Rim Production LineTop View

We design and manufacture fully automatic production lines for steel wheel rims, capable of producing rims ranging from 10 to 54 inches. Our wheel rim production lines are tailored to meet the specific requirements of different rim sizes and applications, including lines for passenger vehicle rims, commercial vehicle rims, and agricultural machinery rims. Each production line offers automated processes for round bending, forming, and welding, ensuring efficient and precise profiling for steel wheel rims.

Specifications

Our production lines can be custom-designed and manufactured to accommodate various types of wheel rims, diameters, and production processes. We offer small, large, and extra-large wheel rim production lines, with adjustable processing capabilities tailored to meet specific customer requirements.

By Wheel Type Passenger Car Wheel Rim Production Line Commercial Vehicle Wheel Rim Production Line Agricultural Vehicle Wheel Rim Production Line Construction Equipment Wheel Rim Production Line
Wheel rim diameter 12-17inch 17.5-26inch 20-54inch 20-38inch
Wheel rim width 3-10inch 5.5-16inch 7-28inch 7-28inch
Steel thickness ≤4mm ≤8mm ≤8mm ≤20mm
Features
  • High automation and fully autonomous operation
    As the first and only manufacturer in China capable of producing fully automated rim production lines, our system requires no manual intervention throughout the entire process. Automated operations include loading, round bending, welding, weld seam treatment, and expanding to final dimensions, significantly reducing labor involvement while enhancing wheel production efficiency and product consistency.
  • Exceptional production efficiency
    Our passenger vehicle rim production line achieves a production rate of up to 300 units per hour, while the commercial vehicle rim line reaches up to 200 units per hour. This level of efficiency places us far ahead of other domestic wheel equipment manufacturers.
  • Optimized space layout
    The steel wheel rim production line is designed with a compact and efficient layout, covering processes from rim coiling, butt welding, trimming, flaring, rolling, to expansion. This streamlined setup minimizes required floor space and facilitates easy logistics and material handling.
  • Remote control and maintenance
    Equipped with a PLC control system, the rim production line enables fast data transfer and easy monitoring via remote control technology. Additionally, internet connectivity allows for remote maintenance and troubleshooting, simplifying routine maintenance and inspections.
Wheel Rim Production Line Process Flow
Wheel Rim Preparation Process
    1. Coiling Machine (with Automatic Loading System)
      Feeding
      Coiling Machine (with Automatic Loading System)
      Stamping
      Coiling Machine (with Automatic Loading System)
      Rim band coiling
      Coiling Machine (with Automatic Loading System)
      Flattening
    2. Coiling Machine (with Automatic Loading System)
    3. Coiling Machine (with Automatic Loading System)

      Wheel rim coiler machine used in steel wheel production line to form coiled hoops from flat strips

      The coiling machine is specialized equipment for shaping flat steel strips into a circular wheel rim. It consists of an automated loading system, stamping mechanism, round bending mechanism, and flattening mechanism. Each component works together to ensure precise and efficient rim formation, preparing the material for subsequent welding and shaping stages.
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    1. Butt Welding Machine
      Flattening weld joint
      Butt Welding Machine
      Flash butt welding
    2. Butt Welding Machine
    3. Butt Welding Machine

      Flash butt welder used in the steel wheel production line for welding steel wheel rims

      The butt welding machine is dedicated to welding wheel rims and comes in two types: AC and DC butt welders. The DC butt welder offers faster welding speed and higher weld quality compared to the AC model but requires stricter specifications for material quality. The choice between AC and DC models can be customized based on the client’s specific production requirements.
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    1. Trimming, Planishing, End Cutting and Re-rounding Machine
      Trimming
      Trimming, Planishing, End Cutting and Re-rounding Machine
      Planishing
      Trimming, Planishing, End Cutting and Re-rounding Machine
      End cutting
      Trimming, Planishing, End Cutting and Re-rounding Machine
      Re-rounding
    2. Trimming, Planishing, End Cutting and Re-rounding Machine
    3. Trimming, Planishing, End Cutting and Re-rounding Machine

      Weld trimmer, weld seam planisher, end cutting and re-rounder for handling steel wheel rim after butt welding operation

      The trimming, planishing, end cutting, and re-rounding machine is a specialized piece of equipment for processing steel wheel rims after the butt welding stage. It includes multiple integrated components: weld trimmer, weld slag remover, weld seam planisher, and end cutting, along with an automated loading and unloading system, ensuring efficient handling of welded rims.
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Wheel Rim Forming Process
    1. Horizontal Flaring Machine
      After re-rounding
      Horizontal Flaring Machine
      Flaring
    2. Horizontal Flaring Machine
    3. Horizontal Flaring Machine

      Wheel rim machine used in steel wheel production line prior to the roll forming process

      The horizontal flaring machine is used for flaring steel wheel rims to expand both sides of the welded and trimmed rim into a bell shape, preparing it for the subsequent roll forming process. The flared design prepares the rim for the roll forming process, ensuring precise shaping and progression in the production line.
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    1. Roll Forming Machine
      Initial flaring
      Roll Forming Machine
      1st roll forming
      Roll Forming Machine
      2nd roll forming
      Roll Forming Machine
      3rd roll forming
    2. Roll Forming Machine
    3. Roll Forming Machine

      Wheel rim profiling machine used in steel wheel production line following the flaring operation

      The roll forming machine is used for the cold forming of symmetrical or asymmetrical wheel rims.
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    1. Horizontal Expanding Machine
      After roll forming
      Horizontal Expanding Machine
      Expanding-sizing
    2. Horizontal Expanding Machine
    3. Horizontal Expanding Machine

      Wheel rim expanding machine used in steel wheel production line to size the wheel rim

      The expanding machine is used to expand and size wheel rims, ensuring they reach their final specified dimensions. It is essential for guaranteeing the accuracy of the rim’s final shape and size, contributing to product quality and consistency.
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Wheel Rim Valve Hole Punching Process
    1. Valve Hole Punching Machine
      After expanding-sizing
      Valve Hole Punching Machine
      Valve hole punching
    2. Valve Hole Punching Machine
    3. Valve Hole Punching Machine

      Wheel rim valve hole machine for accomplishing operations of flattening (coining), punching and deburring

      The valve hole punching machine creates valve holes in wheel rims, a crucial step in the production line that allows for proper tire inflation and air pressure regulation, ensuring safe and reliable tire performance. It consists of four main components: a flattening machine (coining), a punching machine, a deburring machine, and an automatic loading and unloading system. Together, these components ensure efficient, precise valve hole creation while maintaining high product quality.
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Want to learn more about how our solutions can meet your wheel production needs?

Our team is ready to assist you with any questions and provide tailored support.

zhangc008@126.com
+86-13589113182
Get in Touch
Wheel Production Lines
    1. Fully Automatic Steel Wheel Disc Production Line
    2. Fully Automatic Steel Wheel Disc Production Line

      Automatic disc line available in two processes, spinning process (for truck wheel) and stamping process (for passenger car wheel)

      View Details
    1. Fully Automatic Steel Wheel Rim and Disc Assembly Line
    2. Fully Automatic Steel Wheel Rim and Disc Assembly Line

      Wheel assembly line for pressing wheel discs into wheel rims

      View Details
    1. Fully Automatic Steel Wheel Rim Production Line
    2. Fully Automatic Steel Wheel Rim Production Line

      Steel wheel rim line for coiling, welding and forming

      View Details
Steel Wheel Production Machines
    1. Steel Wheel Disc Spinning Machine
    2. Steel Wheel Disc Spinning Machine
    1. Steel Wheel Assembly Machines
    2. Steel Wheel Assembly Machines
    1. Steel Wheel Rim Production Machines
    2. Steel Wheel Rim Production Machines
    1. Wheel Molds
    2. Wheel Molds
Shandong Aoguan Machinery Equipment., Ltd.
Turnkey Solutions for Steel Wheel Manufacturing
Products
  • Steel Wheel Rim Production Machines
  • Steel Wheel Disc Spinning Machine
  • Steel Wheel Assembly Machines
  • Wheel Molds
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  • Machine Design and R&D
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Contact Us
Mark Zhang
zhangc008@126.com
+86-13589113182
+86-13589113182
+86-13589113182
Supported by ETW International Inc. USA