Steel Wheel Assembly Welder
Multi-head welding machine used to weld the wheel disc to the wheel rim
The steel wheel assembly welder is a multi-head welding machine designed to weld the wheel disc to the wheel rim, forming a solid and durable steel wheel. This four head combination welder utilizes four CO₂-protected welding heads to simultaneously weld the inner circumferential seams of the disc and rim independently in a single operation. Key advantages include high energy efficiency, minimized deformation, and superior welding strength, with all four weld seams completed in a single pass, ensuring consistent quality and a streamlined production process.
Process Flow
Specifications
Model | ||
Power supply | AC 380V/3phase/50HZ | AC 380V/3phase/50HZ |
Rated power | 46kW | 55kW |
Wheel width | 5-8.25inch | 8.25-11.75inch |
Wheel diameter | 12-19inch | 16-25inch |
Voltage | 380V±10%,3phase,50HZ | 380V±10%,3phase,50HZ |
Rotation speed of worktable (stepless adjustable) | 0.1-2rpm | 0.1-2rpm |
Motor torque | 2.8N.M | 3.8N.M |
Compressed air | 0.4-0.6Mpa | 0.4-0.6Mpa |
Axial adjustment | 80mm | 100mm |
Radial adjustment | 140mm | 160mm |
Welding torch angle | 30-45° | 30-45° |
Welding voltage (stepless adjustable) | 0-30V | 0-30V |
Welding current (stepless adjustable) | 0-500A | 0-500A |
Welding wire diameter | Ø1.2-Ø1.6mm | Ø1.2-Ø1.6mm |
CO₂ consumption (adjustable based on the product) | 10L/min×4 | 15L/min×4 |
Features
- The welding head can be adjusted in four directions: up/down, left/right, forward/backward, and angle, allowing precise positioning relative to the workpiece for optimal weld quality.
- The upper section features a platform with safety railings, where four welding units are mounted, accessible via a staircase. This design combines structural integrity with aesthetic appeal.
- The negative electrode of the welding machine is connected to the rotating shaft via eight 200A copper carbon brushes, while the positive electrode connects to the torch, ensuring excellent conductivity and high welding quality.
- The rotation speed of the workpiece is infinitely adjustable, allowing precise control for different welding requirements.
- Combining detection, welding, and grinding into one system saves space and enhances production efficiency.
- An upper-layer smoke extraction port connects to a dust collection system, helping to maintain a clean working environment.
- Located on the lower layer, the four-station feeding rack is cylinder-driven and equipped with positioning clamps for accurate workpiece alignment.